| Relevant Mold-Making Expertise |
15% |
Experience with the required mold type, resin, part geometry, tolerances, surface finish, and expected production volume. |
Demonstrated experience with comparable molds, including multi-cavity, family, insert, hot-runner, overmolding, or high-temperature applications when required. |
Project portfolio without confidential customer information, sample mold designs, engineering resumes, and technical case studies. |
High |
| Design and Engineering Capability |
12% |
Ability to conduct DFM reviews, mold-flow analysis, tolerance analysis, gate and cooling design, and design-for-maintenance planning. |
Formal DFM approval before steel cutting; documented review of shrinkage, weld lines, air traps, sink marks, warpage, ejection, and parting-line risks. |
Redacted DFM reports, mold-flow samples, design-review checklists, CAD revision records, and change-control procedures. |
High |
| Machining and Equipment |
12% |
Suitability, condition, accuracy, and maintenance of CNC machining, EDM, wire cutting, grinding, turning, polishing, and mold assembly equipment. |
Equipment capacity matches the mold size and tolerance requirements; critical machines have maintenance records, calibration status, and qualified operators. |
Equipment list, machine specifications, preventive-maintenance logs, calibration certificates, and facility photographs or audit access. |
High |
| Steel and Component Traceability |
8% |
Control of mold steel, inserts, standard components, heat treatment, hardness, and material substitutions. |
Steel grade, mill certificate, hardness requirement, heat-treatment records, and component specifications are recorded and traceable to the mold project. |
Material certificates, purchase records, hardness reports, component lists, and lot-traceability procedure. |
High |
| Quality Management System |
15% |
Effectiveness of documented quality procedures covering incoming inspection, in-process inspection, final inspection, nonconformity, corrective action, and document control. |
A controlled quality system with measurable inspection records, root-cause analysis, corrective-action tracking, and retained project documentation. |
Quality manual, inspection procedures, internal-audit records, nonconformance reports, corrective-action examples, and quality certificates where applicable. |
High |
| Measurement and Inspection Capability |
10% |
Ability to verify dimensions, geometrical tolerances, surface finish, hardness, assembly fit, and trial-shot results. |
Inspection equipment is suitable for the part and mold tolerances, with calibration records and inspection results linked to drawing characteristics. |
Inspection equipment list, calibration certificates, dimensional reports, CMM reports when needed, and sample first-article inspection reports. |
High |
| Trial, Validation, and Sampling |
8% |
Control of mold trials, sampling conditions, defect analysis, dimensional approval, and final acceptance. |
Trial plans define machine conditions, resin information, sample quantities, dimensional checks, defect criteria, and approval responsibilities. |
Trial-shot reports, approved sample records, molding-parameter sheets, defect-analysis reports, and corrective-action history. |
High |
| Project Management and Communication |
8% |
Clarity of schedule, milestones, technical communication, engineering-change management, escalation, and response times. |
A named project manager provides a milestone schedule covering design, steel ordering, rough machining, finishing, assembly, trials, corrections, and shipment. |
Sample project schedule, weekly progress report, risk register, communication matrix, and engineering-change workflow. |
Medium |
| Capacity and Delivery Reliability |
7% |
Available production capacity, subcontracting controls, workload visibility, lead-time planning, and ability to support revisions or repeat orders. |
Lead time is supported by a realistic resource plan; outsourced processes are identified and controlled; contingency plans exist for critical operations. |
Capacity plan, production loading overview, milestone history, subcontractor-control procedure, and delivery-performance records. |
Medium |
| After-Sales Support and Maintenance |
5% |
Availability of spare parts, repair support, preventive-maintenance guidance, warranty terms, and response to production issues. |
The supplier provides a mold maintenance manual, spare-parts list, recommended maintenance intervals, troubleshooting guidance, and defined support responsibilities. |
Maintenance manual sample, warranty terms, service-response procedure, spare-parts list, and repair or modification records. |
Medium |